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Vial Filling Machine
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Pharmaceutical Vial Filling Machine For Recombinant Humanized Collagen Solutions, Precision Aseptic Processing With Nitrogen Filling Protection Equipment

Pharmaceutical Vial Filling Machine For Recombinant Humanized Collagen Solutions, Precision Aseptic Processing With Nitrogen Filling Protection Equipment

Brand Name: LIngyao
Model Number: LYKXGF2-303
MOQ: 1 unit
Price: 150,000-400,000USD per piece
Payment Terms: D/A,D/P,T/T,Western Union
Supply Ability: 3 pcs per 6 months
Detail Information
Place of Origin:
China
Certification:
CE, ISO, GMP
Machine Name:
Pharmaceutical Vial Filling Machine
Function:
Vials Washing, Sterilization, Filling, Stoppering
Filling Volume:
2-30ml
Output Capacity:
6000-26000 BPH
Vials Material:
Glass
Filling Liquid Type:
Recombinant Humanized Collagen Solutions
Data Integrity & Traceability:
21 CFR Part 11
Material Compatibility:
SS316
Breakage Rate:
<0.5%
CIP/SIP:
Installed
Oven Cooling Style:
Water Cooling
LAF System:
ISO Class A
After-sales Service & Technical Support:
1-2 Years Guarantee Maintenance, Free Spare Parts Available, And Troubleshooting Assistance To Minimize Downtime
Packaging Details:
carton, wood carton, pallets
Supply Ability:
3 pcs per 6 months
Highlight:

Vial Filling Line

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Vial Filling Machine

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pharmaceutical vial filling machine

Product Description

Pharmaceutical Vial Filling Machine For Recombinant Humanized Collagen Solutions, Precision Aseptic Processing With Nitrogen Filling Protection Equipment

Engineered for High-Value Biopharmaceuticals: Stability Meets Scalability

Key Differentiators vs Competitors

✅ Collagen-Specific Sterilization Protocol

  • Patented dry-heat sterilization tunnel (up to 320°C) reduces endotoxins by 3-log reduction, critical for preserving bioactivity in recombinant collagen solutions .
  • Nitrogen-shielded filling prevents oxidation of pH-sensitive formulations.

✅ Adaptive Modular Design

  • Seamlessly switches between 2-30ml vial formats (including RUP* vials for clinical trials) without tooling changes.
  • AI-powered vision system detects micro-cracks in glass vials (accuracy: 99.98%) to avoid protein degradation risks.

✅ End-to-End Traceability

  • Integrated FDA 21 CFR Part 11-compliant data logging tracks batch parameters (temperature, fill weight, stopper insertion depth) for biologics compliance .

Technical Parameters

Feature Specification Industry Benchmark
Sterilization Temperature 250°C–320°C (adjustable) Typically ≤300°C
Filling Accuracy ±0.5% (2–30ml range) ±1.5% common
Max Capacity 26,000 vials/hour (2ml) 8,000–10,000 vials/hour
Vial Compatibility 2–30ml SCHOTT®/NEGC® Type I glass vials Limited to 20ml
Aseptic Grade ISO Class 5 (EU GMP Annex 1 compliant) ISO Class 7 typical

Pharmaceutical Vial Filling Machine For Recombinant Humanized Collagen Solutions, Precision Aseptic Processing With Nitrogen Filling Protection Equipment 0

Pharmaceutical Vial Filling Machine For Recombinant Humanized Collagen Solutions, Precision Aseptic Processing With Nitrogen Filling Protection Equipment 1

Target Applications

  • Regenerative Cosmeceuticals: Fill-sterilize recombinant collagen for dermal fillers and wound healing gels.
  • Ophthalmic Biologics: Precision filling of collagen-based corneal repair solutions.
  • 3D Bioprinting Precursors: Aseptic preparation of bioink containing humanized collagen matrices.

Why Suzhou Lingyao Stands Out?

  • Proprietary "Cold Necking" Technology: Minimizes thermal stress on vial necks during sealing – reduces breakage by 40% vs conventional methods .
  • Dual Certification Advantage: Simultaneously complies with China NMPA and EU GMP Annex 1 standards for global market access.
  • On-Demand Scalability: Upgradeable to lyophilization-ready configurations for collagen-based freeze-dried powders.