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Vial Filling Machine
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Advanced Intelligent Vial Filling Line Machine for Liquid Medicine Filling with Ultrasonic Washing

Advanced Intelligent Vial Filling Line Machine for Liquid Medicine Filling with Ultrasonic Washing

Brand Name: Lingyao
Model Number: LYKXGF2-30
MOQ: 1 unit
Price: 200,000-400,000USD per piece
Payment Terms: D/A,D/P,T/T,Western Union
Supply Ability: 3 pcs per 6 months
Detail Information
Place of Origin:
China
Certification:
CE, ISO, GMP
Application:
Pharmaceutical, Biotech, Cosmetic Industries
Function:
Medicine Filling Washing Capping Machine
Vials Size:
2-30 Ml
Operation Mode:
Automatic
Warranty:
1 Years
Condition:
New
Capping Type:
Screw-on, Crimp-on, Or Flip-off
Capping Accuracy:
±0.5% (depending On Cap Type)
Material:
Stainless Steel
Filling Material:
Flowing Liquid
Control System:
PLC Control With Touch Screen
Power Consumption:
About 90kw
Weight:
Approx. 1500kg
Operator:
1~2 People
Filling Principle:
Peristaltic Pump
Capping Method:
18 Heads Rotary Plugging Units.
Filling Accuracy:
±0.5%
Color:
Silver
Format Change:
Easy Change Over
Quality Assurance & Compliance:
CE, GMP, ISO, Etc..
Precision & Accuracy:
High-precision Filling +/-1%
Automation Level:
Fully Automated
Scalability & Flexibility:
2-30ml Vials
Sterilization Capability:
Integrated Sterilization Processes(ultrasonic Cleaning, Dry Heat Sterilization)
After-sales Service & Technical Support:
1-2 Years Guarantee Maintenance, Free Spare Parts Available, And Troubleshooting Assistance To Minimize Downtime
Energy Efficiency:
Water, Energy Aligned With Sustainability Goals
Data Integrity & Traceability:
21 CFR Part 11
Material Compatibility:
SS316
Proven Track Record:
Available
Machine Name:
Vial Filling Line
Function:
Vials Washing, Sterilization, Filling, Plugging, Capping
Filling Volume:
2-30ml
Filling Liquid Type:
Vaccine
Output Capacity:
6000-26000 BPH
Vials Material:
Glass
Filling Accuracy:
+/-0.5%
Breakage Rate:
<0.5%
Nitrigon Filling:
Yes
CIP/SIP:
Yes
Oven Cooling Style:
Water Cooling
Plugging Style:
Half
Capping Head:
Multi
LAF:
Yes
Packaging Details:
carton, wood carton, pallets
Supply Ability:
3 pcs per 6 months
Highlight:

Intelligent Vial Filling Line

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Vial Filling Line

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Stainless Steel vial line machine

Product Description

Advanced Intelligent Vial Filling Line Machine for Liquid Medicine Filling with Ultrasonic Washing

 

Advanced intelligent electronic control technology in Advanced Advanced Intelligent Vial Filling Line Machine refers to the use of sophisticated electronic systems to automate and optimize the process of filling vials in a production line. This technology typically involves the integration of sensors, actuators, controllers, and software to achieve precise control over the filling process.

 

Key features of Advanced Intelligent Vial Filling Line Machine include:

 

Automated filling: The system can automatically fill vials with the correct amount of liquid or powder, reducing the need for manual intervention.

 

Precision control: The technology allows for precise control over factors such as filling speed, volume accuracy, and sealing to ensure consistent product quality.

 

Real-time monitoring: Sensors and monitoring devices can provide real-time data on the filling process, allowing operators to quickly identify and address any issues that may arise.

 

Integration with other systems: The electronic control technology can be integrated with other production line systems, such as quality control and inventory management, to streamline the overall manufacturing process.

 

Data analytics: The system may include data analytics capabilities to analyze production data and identify opportunities for optimization and efficiency improvement.

Advanced intelligent electronic control technology in vial filling lines helps manufacturers improve productivity, reduce waste, and ensure product quality through automation and smart control systems.

 

Advanced Intelligent Vial Filling Line Machine Main Spec:

Model LYQCL80+LYASMR620/48+LYKGF8 LYQCL1000+LYASMR620/48+LYKGF10 LYQCL120+LYASMR620/55+LYKGF12
Adaptive Spec 2-30ml national standard vials 2-30ml national standard vials 2-30ml national standard vials
Capacity 6000-12000pcs/hr 6000-18000pcs/hr 6000-26000pcs/hr
Clarity >99%
Breakage rate <0.5%
Filling Torlerance 1.5 % 
Fresh Water consumption 0.2-0.4Mpa/0.6-1.0 m3/hr
Clean compressed air consumption and pressure 0.3-0.6Mpa/35-80 m3/hr
Pass rate of stopping > 99%
Pass rate of capping > 99%
vacuum pumping speed 60m3/h(external distribution)
Exhuast volume 3500-4800m3/h
Weight 9300 KGs
Total Power about 90kw 380v 50Hz about 93kw 380v 50Hz about 110kw 380v 50Hz
Size about 12600 X 2260 X 2445mm about 12600 X 2260 X 2445mm about 13200 X 2260 X 2445mm

 

Advanced Intelligent Vial Filling Line Machine for Liquid Medicine Filling with Ultrasonic Washing 0Advanced Intelligent Vial Filling Line Machine for Liquid Medicine Filling with Ultrasonic Washing 1

 

The HACO hot air circulation oven plays a crucial role in the Advanced Intelligent Vial Filling Line Machine by providing efficient drying, sterilization, and heat source removal. After the vials undergo washing and rinsing processes, they are transferred to the oven for preheating, drying, and sterilization. The hot air circulation system ensures uniform heat distribution, effectively removing moisture and sterilizing the vials to meet stringent quality standards.

The XKFG series liquid filling and stoppering machine is designed for precise and efficient filling of insulin vials. It performs filling, post-filling air flushing, and stoppering operations with high accuracy and consistency. The Advanced Intelligent Vial Filling Line Machine is capable of handling vials in the specified 2-25ml range, ensuring precise dosage delivery and product integrity.

In conclusion, the Advanced Intelligent Vial Filling Line Machine integrates cutting-edge technologies and multiple processing stages to ensure the production of high-quality insulin vials. The synchronized operation of the ultrasonic bottle washing machine, hot air circulation oven, and liquid filling and stoppering machine enables a seamless and efficient manufacturing process, meeting the stringent requirements of the pharmaceutical industry.