logo
Send Message

products details

Created with Pixso. Home Created with Pixso. Products Created with Pixso.
Ampoule Filling And Sealing Machine
Created with Pixso.

Modular Sterile Ampoule Filling Line For Vaccines And Biologics, ISO 14644 Compliance, Quick Change Modular Design, 300bpm Speed

Modular Sterile Ampoule Filling Line For Vaccines And Biologics, ISO 14644 Compliance, Quick Change Modular Design, 300bpm Speed

Brand Name: Lingyao
Model Number: LYAPL1-20-I
MOQ: 1 unit
Price: USD 150,000-350,000 per unit
Payment Terms: D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability: 1 unit per month
Detail Information
Place of Origin:
China
Certification:
CE, ISO, GMP
Machine Name:
Ampoule Filling Line
Function:
Ampoules Washing, Sterilization, Filling, Sealing
Filling Volume:
1-20ml
Filling Liquid Type:
Vaccines And Biologics
Output Capacity:
6000-40000 BPH
Ampoules Material:
Glass
Oven Style:
Tunnel Hot Wind Cycle Sterilization
Sealing Style:
Wire Sealing
Modular Design:
Quick Change On Spec Parts
Filling Accuracy:
+/-0.5%
Breakage Rate:
<0.5%
Nitrigon Filling:
Yes
CIP/SIP:
Yes
LAF:
Yes
Packaging Details:
carton, wood carton, pallets
Supply Ability:
1 unit per month
Highlight:

Vial Ampoule Filling Line

,

20ml Ampoule Filling Line

,

380v vial cap sealing machine

Product Description

Modular Sterile Ampoule Filling Line For Vaccines And Biologics, ISO 14644 Compliance, Quick Change Modular Design, 300bpm Speed


Revolutionize Pharmaceutical Production with Next-Gen Modular Sterile Ampoule Filling Line

In an era where precision and sterility define pharmaceutical excellence, our Modular Sterile Ampoule Filling Line redefines industry benchmarks. Designed for vaccine producers, biologics manufacturers, and high-value injectable drug companies, this system integrates cutting-edge aseptic technology with unparalleled adaptability.

Key Innovations:
1️⃣ Zero-Contamination Ecosystem
Equipped with ISO 14644 Class 5 cleanroom-compatible laminar airflow and robotic glove ports, this ampoule filling line achieves 99.9% sterility assurance levels (SAL) – critical for COVID-19 vaccines, monoclonal antibodies, and cell therapies.

2️⃣ Smart Modular Design
Switch seamlessly between 1ml insulin ampoules and 50ml IV solutions with our patented Quick-Switch Cassette System. Reduce changeover time by 70% while maintaining ±0.5% filling accuracy – a game-changer for CDMO facilities handling multi-product batches.

3️⃣ Energy-Efficient Precision
Leveraging AI-driven predictive maintenance and servo-driven pumps, the line operates at 100-300 bottles per minute (bpm) while cutting energy consumption by 35% compared to traditional systems.

4️⃣ Blockchain-Ready Traceability
Embedded IoT sensors generate real-time batch records compliant with FDA 21 CFR Part 11 and EU Annex 11, enabling end-to-end traceability from filling to final packaging.


Main Spec:

technical parameters
 
product model LYQCL100+LYASMR
620/43+LYAGF8
size range 1-20ml national standard ampoules
Output(1-2ml) 16,000-30,000pcs/h
Output(5-10ml) 8000-12000pcs/h
Output(20ml) 5000-7000pcs/h
Clarity >99%
Breakage rate ≤1%(whole line)
Filling Precision ±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure 0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gas Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption 0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption 0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume 3500-4100m³/h
Net weight 7800(kg)
Total power around 72kw 380V 50HZ
Outline size around 9940x2260x2445mm

Modular Sterile Ampoule Filling Line For Vaccines And Biologics, ISO 14644 Compliance, Quick Change Modular Design, 300bpm Speed 0Modular Sterile Ampoule Filling Line For Vaccines And Biologics, ISO 14644 Compliance, Quick Change Modular Design, 300bpm Speed 1Modular Sterile Ampoule Filling Line For Vaccines And Biologics, ISO 14644 Compliance, Quick Change Modular Design, 300bpm Speed 2Modular Sterile Ampoule Filling Line For Vaccines And Biologics, ISO 14644 Compliance, Quick Change Modular Design, 300bpm Speed 3


Why Choose This System?

  • Dual-Defense Sealing: Combines laser pre-sealing and nitrogen flush for oxygen-sensitive biologics.
  • Material Versatility: Processes Type I glass ampoules and cyclic olefin copolymer (COC) containers.
  • Climate-Adaptive: Reinforced thermal control modules ensure stable operation in Middle Eastern high-temperature environments.

Trusted by pharmaceutical giants across 15 countries, including vaccine hubs in the UAE and European CDMOs, our ampoule filling line has processed over 200 million doses with zero critical deviations reported.

Certifications: ISO 9001, CE, GMP (EU & WHO), FDA 510(k) pending.
Customization: Available for lyophilized products, radioactive tracers, and viscous biologics.

Elevate your aseptic manufacturing today – where modularity meets uncompromising sterility.