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Ampoule Filling Machine
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Nitrogen Purging Ampoule Sealer for Oxygen Sensitive Biologics 1-10ml, High Capacity with Isolator and Nitrile Rubber Gloves

Nitrogen Purging Ampoule Sealer for Oxygen Sensitive Biologics 1-10ml, High Capacity with Isolator and Nitrile Rubber Gloves

Model Number: LYAPL1-20-I
MOQ: 1 unit
Price: USD 150,000-350,000 per unit
Payment Terms: D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability: 1 unit per month
Detail Information
Place of Origin:
China
Certification:
CE, ISO, GMP
Machine Name:
Ampoule Sealer
Function:
Ampoules Sealing
Available Ampoules Sizes:
1-20ml
Sealing Type:
Wire Sealing
Output Capacity:
6000-26000 BPH
Purging Air:
Nitrogen
Sealing Head Qty.:
6-12
Ampoules Material:
Glass
Material Compatibility:
SS316
Breakage Rate:
<0.5%
Plugging Style:
Half
LAF System:
ISO Class A
After-sales Service & Technical Support:
2 Years Guarantee Maintenance, Free Spare Parts Available, And Troubleshooting Assistance To Minimize Downtime
Packaging Details:
carton, wood carton, pallets
Supply Ability:
1 unit per month
Highlight:

Automatic ampoule packaging line

,

High Speed ampoule packaging line

,

Automatic vial crimper machine

Product Description

Nitrogen Purging Ampoule Sealer for Oxygen Sensitive Biologics 1-10ml, High Capacity with Isolator and Nitrile Rubber Gloves


The Ampoule Sealer for Oxygen Sensitive Biologics requires a servo filling system in the following situations:

  1. When high precision and accuracy in filling dosage are essential.
  2. For handling a wide range of fill volumes with quick and precise adjustments.
  3. When dealing with delicate or expensive products that require gentle handling during the filling process.
  4. In applications where consistent fill weights are critical for product quality and regulatory compliance.
  5. For integrating with other automated systems for seamless production processes.
  6. When rapid changeovers between different products or fill sizes are needed to improve operational efficiency and reduce downtime.


The pharmaceutical Ampoule Sealer for Oxygen Sensitive Biologics typically consists of several key components, including:

  1. Ampoule washing machine: Cleans and sterilizes the glass ampoules before filling to ensure product purity.
  2. Ampoule filling machine: Fills the cleaned ampoules with the desired pharmaceutical product accurately and precisely.
  3. Ampoule sealing machine: Seals the filled ampoules to maintain product integrity and prevent contamination.
  4. Inspection system: Checks the filled and sealed ampoules for defects, such as cracks or leaks, to ensure product quality.
  5. Labeling and packaging equipment: Labels the filled ampoules with necessary information and packages them for distribution.

The pharmaceutical Ampoule Sealer for Oxygen Sensitive Biologics is crucial for pharmaceutical companies to efficiently and accurately fill ampoules with medications while maintaining high quality and safety standards.


Pharma Ampoule Filling machine Spec:

technical parameters
 
product model LYQCL100+LYASMR
620/43+LYAGF8
size range 1-20ml national standard ampoules
Output(1-2ml) 16000-22000pcs/h
Output(5-10ml) 8000-12000pcs/h
Output(20ml) 5000-7000pcs/h
Clarity >99%
Breakage rate ≤1%(whole line)
Filling Precision ±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure 0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gas Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption 0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption 0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume 3500-4100m³/h
Net weight 7800(kg)
Total power around 72kw 380V 50HZ
Outline size around 9940x2260x2445mm


Ampoule Sealer for Oxygen Sensitive Biologics Performance Features
◆ Vertical Ultrasonic Bottle Washer: The machine adopts a combination of ultrasonic online cleaning and separate alternating water and air jet cleaning, making it the most popular and effective cleaning equipment internationally with excellent visible foreign matter detection. It has a wide adaptability and low bottle breakage rate. Throughout the entire cleaning process, water and air are sprayed independently through separate nozzles, with each nozzle fixed for a specific cleaning medium to complete a rinsing or cleaning process, thus avoiding cross-contamination and dead corners, in compliance with the requirements of the new version of GMP.

◆ Tunnel-Type Hot Air Circulating Sterilizing Oven: The oven utilizes laminar flow principles and high-speed hot air sterilization process, allowing containers to achieve A-grade standard laminar flow environment within the sealed tunnel for the complete production process of preheating, drying sterilization, and cooling until the bottles are discharged. It is currently the most popular and effective drying and sterilization equipment internationally, with uniform heat distribution, excellent heat removal effect, and equipped with mesh belt ultrasonic online cleaning, power failure protection, and automatic wind pressure adjustment system.

◆ Vertical Ampoule Filling and Sealing Machine: The machine adopts a balcony-type design structure, and the screw turntable bottle transfer can automatically complete bottle separation, pre-flushing with nitrogen, filling, post-nitrogen filling, preheating, and sealing by pulling. It operates smoothly with a high pass rate for finished products.

◆ The entire line adopts advanced intelligent electrical control technology and a simple and intuitive human-machine interface, achieving electromechanical integration design. It can realize both front and rear linkage control and standalone operation, ensuring the normal operation of the entire line. It can display the machine's operating status and fault display, self-diagnosis of faults, fault analysis, and elimination methods, enabling the entire production process to achieve automated control.



Q&A for ampoule filling machine

Q:What is the purpose of the ampoule filling machine?

A:The ampoule filling machine accurately and precisely fills the cleaned ampoules with the desired pharmaceutical product.

Q:Why is the ampoule sealing machine important in the filling machine?

A:The ampoule sealing machine seals the filled ampoules to maintain product integrity, prevent contamination, and ensure product safety.

Q:What role does the inspection system play in the ampoule filling machine?

A:The inspection system checks the filled and sealed ampoules for defects, such as cracks or leaks, to ensure product quality and compliance with standards.

Nitrogen Purging Ampoule Sealer for Oxygen Sensitive Biologics 1-10ml, High Capacity with Isolator and Nitrile Rubber Gloves 0Nitrogen Purging Ampoule Sealer for Oxygen Sensitive Biologics 1-10ml, High Capacity with Isolator and Nitrile Rubber Gloves 1