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Ampoule Filling And Sealing Machine
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High Speed Ampoule Filling Line For Diagnostic Reagents With Vertical Washing Machine And Sterilization Oven, Advanced HMI And PLC

High Speed Ampoule Filling Line For Diagnostic Reagents With Vertical Washing Machine And Sterilization Oven, Advanced HMI And PLC

Model Number: LYAPF1-20
MOQ: 1 unit
Price: 150,000-300,000USD per piece
Payment Terms: D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability: 1 unit per month
Detail Information
Place of Origin:
China(Thailand available soon)
Certification:
CE, ISO, GMP
Machine Name:
Ampoule Filling Line
Filling Volume:
1-10ml
Filling Liquid Type:
Diagnostic Reagents
Output Capacity:
6000-36000 BPH
Vials Material:
Glass
Washing Machine Type:
Rotary
Oven Cooling Style:
Water/Air Cooling
Drying Oven Type:
Hot Wind Cycle Sterilization
Filling Accuracy:
+/-0.5%
Breakage Rate:
<0.5%
Nitrigon Filling:
Before And After Liquid FIlling
CIP/SIP:
Yes
LAF:
Yes
Packaging Details:
carton, wood carton, pallets
Supply Ability:
1 unit per month
Product Description

High Speed Ampoule Filling Line For Diagnostic Reagents With Vertical Washing Machine And Sterilization Oven, Advanced HMI And PLC 


Revolutionize Your Pharma Production with the Next-Gen Ampoule Filling Line

Unmatched Speed & Accuracy
Engineered for high-throughput manufacturing, our ampoule filling line achieves 30,000+ ampoules per hour with ±0.5% dosing precision — ideal for critical injectables like vaccines and biologics. The adaptive servo-driven pump system dynamically adjusts viscosity variations (1-2000cP), eliminating underfills/overfills even with heat-sensitive fluids.

Hermetic Sealing: Zero-Contamination Guarantee
Featuring laser seam welding technology, this line creates airtight seals that exceed ISO 15378 integrity standards. Perfect for oxygen-sensitive formulations (e.g., mRNA vaccines or monoclonal antibodies), it reduces oxidation risks by 99.7% compared to traditional flame sealing.

Smart Compliance for Global Markets
Real-time Aseptic Monitoring: Integrated particle counters and microbial air samplers ensure ISO 5 cleanroom equivalence during operation
FDA/EMA Data Integrity: Audit-ready electronic batch records and 21 CFR Part 11-compliant HMI
Rapid Changeover: Tool-free adjustments handle 1-20ml ampoules in ≤15 minutes — a 60% time saving for multi-product facilities

Sustainability Edge
The energy-recovery sealing module cuts power consumption by 40%, while 316L stainless steel contact parts withstand CIP/SIP cycles up to 135°C — crucial for Middle Eastern plants facing extreme heat.

Main Spec:

technical parameters
 
product model LYQCL100+LYASMR
620/43+LYAGF8
size range 1-20ml national standard ampoules
Output(1-2ml) 16,000-30,000pcs/h
Output(5-10ml) 8000-12000pcs/h
Output(20ml) 5000-7000pcs/h
Clarity >99%
Breakage rate ≤1%(whole line)
Filling Precision ±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure 0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gas Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption 0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption 0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume 3500-4100m³/h
Net weight 7800(kg)
Total power around 72kw 380V 50HZ
Outline size around 9940x2260x2445mm
 

High Speed Ampoule Filling Line For Diagnostic Reagents With Vertical Washing Machine And Sterilization Oven, Advanced HMI And PLC 0High Speed Ampoule Filling Line For Diagnostic Reagents With Vertical Washing Machine And Sterilization Oven, Advanced HMI And PLC 1High Speed Ampoule Filling Line For Diagnostic Reagents With Vertical Washing Machine And Sterilization Oven, Advanced HMI And PLC 2High Speed Ampoule Filling Line For Diagnostic Reagents With Vertical Washing Machine And Sterilization Oven, Advanced HMI And PLC 3

Why Choose This Line?
3-Year Performance Warranty with 24/7 global technical support
Modular design for future upgrades (e.g., robotic palletizing)
Halal-compliant configurations available for MENA regions